Industrial connectivity: An overview

By Alex West

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Connectivity is one of the fundamental pillars upon which the industrial IoT (IIoT) is built. Over the last few decades, industrial connectivity in particular has evolved considerably, especially in response to the ever-changing requirements of the manufacturing industry.

Following the advent of discrete wires to communicate with field devices, the Fieldbus industrial networking technology came into play, introducing the concept of a controller to communicate with field devices. A rival technology, Ethernet, became a household name in the early 1990s and then found gradual adoption by industry starting in the early 2000s.

In many industrial networks today, Ethernet is deployed along with Fieldbus and wireless technologies. Those mechanisms continue to evolve even with the introduction in the industrial manufacturing world of much newer technologies.

New technologies form part of a comprehensive examination of the industrial connectivity landscape covered by my recently published study, Industrial Communications Report – 2020.

Industrial connectivity through the years

A numbers game

The number of connected nodes being shipped every year continues to increase with an exception of 2020, Omdia estimates. Not only are more devices able to connect to a network, the number of nodes is also on the rise. The market for connected nodes in industrial communications approached 142 million units in 2019 and is forecast to grow to more than 204 million in 2024. The shift to Ethernet has accelerated as Industry 4.0 and IIoT solutions are maturing and becoming more prevalent, with Ethernet seen as the industrial networking technology enabling the solutions. Overall, the number of Ethernet-connected nodes will more than double from 67 million units to 117 million by 2024, translating into a compound annual growth rate (CAGR) of 11.3% for the Ethernet market during the five-year period, Omdia is forecasting.

PROFINET™ and EtherNet/IP™ (Industrial protocol), two industrial Ethernet protocols, account at present for 56.4% of newly connected Ethernet nodes, and both protocols will increase their share of market during the forecast period. By 2024, the two will represent more than 61.4% of all newly connected Ethernet nodes.

For Fieldbus, growth will decline for the same period with a 0.1% CAGR; Fieldbus-connected nodes are forecast to decline from 51.3 million to 50.9 million. Even so, Ethernet technologies have outpaced Fieldbus technologies on new connected nodes in 2019.

PROFIBUS remains the leading Fieldbus protocol at 20.7% market share of the Fieldbus market, but IO-Link™ is the fastest-growing, with many sensors using IO-Link for Fieldbus.

Wireless use in industrial networks, meanwhile, will grow at a healthy CAGR of 12.1% during the same 2018-24 period, from 1.7 million connected nodes to 3 million. The two leading wireless protocols are WLAN and WirelessHART®. Together with cellular these three account for 63.5% of total market of the wireless protocol market.

Stay tuned for additional industry updates in this space. For more information about Omdia or its Industrial Communications Report – 2020 please visit the Omdia site.

For more on SPE check out the Ethernet Alliance SPE technology page and our latest infographic illustrating an SPE application, or reach ous at info@ethernetalliance.org.

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Alex West

Senior Principal Analyst

Manufacturing Technology Group, IHS

Alex West is a Senior Principal Analyst for the manufacturing technology group. He leads its coverage of IIoT, including IIoT readiness, industrial edge computing, the evolution of industrial automation, autonomous operations, and predictive maintenance. His background is in discrete and process automation, as well as machinery markets. Over his twenty years as an analyst, he has helped customers to understand the potential of the technology markets and perform voice of the customer analyses. He has provided analyses of competitive environments, business models, technology trends, and end-user requirements. He has consulted on the best practices for implementing IIoT, supported go-to-market strategies, and created market positioning content. He is a regular keynote speaker at industry events, tradeshows, and conferences worldwide. Alex holds a Bachelor of Science (Honors) in physics from the University of Bath, England and is based in Wellingborough, UK.

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